Insulation Kit Gaskets, G10, G11 & Phenolic Insulation Kit Gaskets Supplier in Mumbai, India
Unifit Metal Alloys is a manufacturer, supplier, stockist and exporter of Insulation Kit Gasket G10, G11 & Phenolic in Mumbai, India, supplying flange isolation products for pipelines, process equipment and industrial applications. These kits are designed to electrically separate mating flanges and help reduce galvanic corrosion. They are available in different flange sizes, pressure classes and configurations. Customized kits can also be supplied as per project requirements.
G10 Insulation Kit Gaskets use glass-reinforced epoxy components that provide good electrical insulation and mechanical strength. They are suitable for applications where reliable flange isolation is required under demanding service conditions. G10 washers and sleeves help prevent electrical contact through the bolting arrangement. These kits are commonly selected for pipeline and industrial flange connections.
Insulation Kit Gasket, G10, G11 & Phenolic Insulation Kit Gasket Manufacturer & Supplier in India
G11 Insulation Kit Gaskets offer enhanced performance for applications involving higher temperature requirements. The glass-reinforced epoxy material provides electrical insulation along with good dimensional stability. G11 components can be supplied as part of complete flange isolation kits with suitable gasket and sealing materials. They are suitable for oil & gas, petrochemical and industrial piping systems.
Phenolic Insulation Kit Gaskets provide an economical and dependable method of electrically isolating flange connections. Phenolic washers and sleeves help prevent unwanted electrical continuity through the bolts, while the gasket creates a non-conductive barrier between flange faces. These kits are widely used in cathodic protection systems and pipeline applications where galvanic corrosion control is important.
Get the Best Quote for Insulation Kit Gasket G10, G11 & Phenolic. We Stock G10, G11 & Phenolic Insulation Kit Gaskets in Various Flange Sizes, Types, Thicknesses and Material Specifications. Contact Us Today for a Competitive Quote.
Specifications of Insulation Kit Gasket G10, G11 & Phenolic
| Parameter | G10 | G11 | Phenolic |
|---|---|---|---|
| Material | Glass Epoxy Laminate | High-Temperature Glass Epoxy Laminate | Phenolic Resin Laminate |
| Material Grade | G10 | G11 | Phenolic |
| Gasket Type | Insulation Kit Gasket | Insulation Kit Gasket | Insulation Kit Gasket |
| Standard | IEC 60893 / NEMA LI-1 | IEC 60893 / NEMA LI-1 | ASTM D709 / applicable standards |
| Electrical Insulation | Excellent | Excellent | Excellent |
| Temperature Resistance | Up to approximately 130°C | Up to approximately 155°C | Up to approximately 120°C |
| Dielectric Strength | High | High | High |
| Corrosion Protection | Prevents galvanic corrosion between dissimilar metals | Prevents galvanic corrosion between dissimilar metals | Prevents galvanic corrosion between dissimilar metals |
| Applications | Oil & Gas Pipelines, Flanges, Petrochemical and Chemical Equipment | High-Temperature Pipelines, Oil & Gas and Petrochemical Equipment | Pipeline Flanges, Marine, Oil & Gas and Chemical Processing Systems |
Insulation Kit Gasket G10, G11 & Phenolic Material Properties
| Property | G10 | G11 | Phenolic |
|---|---|---|---|
| Material | Glass Epoxy Laminate | High-Temperature Glass Epoxy Laminate | Phenolic Resin Laminate |
| Density | 1.80–1.90 g/cm³ | 1.80–1.95 g/cm³ | 1.30–1.40 g/cm³ |
| Tensile Strength | 300–400 MPa | 300–450 MPa | 70–100 MPa |
| Compressive Strength | 350–450 MPa | 350–500 MPa | 150–250 MPa |
| Flexural Strength | 400–500 MPa | 400–550 MPa | 100–150 MPa |
| Dielectric Strength | 15–20 kV/mm | 15–20 kV/mm | 10–15 kV/mm |
| Volume Resistivity | ≥1012 Ω·cm | ≥1012 Ω·cm | ≥1010 Ω·cm |
| Water Absorption | ≤0.10% | ≤0.10% | ≤1.00% |
| Operating Temperature | Up to approximately 130°C | Up to approximately 155°C | Up to approximately 120°C |
| Electrical Insulation | Excellent | Excellent | Excellent |
| Corrosion Resistance | Excellent | Excellent | Good |
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Insulation Kit Gasket G10, G11 & Phenolic Component Materials
| Component | G10 | G11 | Phenolic |
|---|---|---|---|
| Gasket Material | Glass-Reinforced Epoxy Laminate | High-Temperature Glass-Reinforced Epoxy Laminate | Phenolic Resin Laminate |
| Insulating Sleeves | G10 Fiberglass Epoxy | G11 Fiberglass Epoxy | Phenolic Resin |
| Insulating Washers | G10 Fiberglass Epoxy | G11 Fiberglass Epoxy | Phenolic Resin |
| Insulating Washers Material | Glass-Epoxy Laminate | Glass-Epoxy Laminate | Phenolic Laminate |
| Steel Washers | Carbon Steel / Stainless Steel | Carbon Steel / Stainless Steel | Carbon Steel / Stainless Steel |
| Steel Material | ASTM A193 / A194 or equivalent | ASTM A193 / A194 or equivalent | ASTM A193 / A194 or equivalent |
| Insulation Material | Electrical Grade Fiberglass Epoxy | High-Temperature Fiberglass Epoxy | Electrical Grade Phenolic |
| Sealing Material | Nitrile, Neoprene, EPDM or PTFE | Nitrile, Neoprene, EPDM or PTFE | Nitrile, Neoprene, EPDM or PTFE |
| Typical Application | Flange Isolation and Cathodic Protection | High-Temperature Flange Isolation and Cathodic Protection | Flange Isolation and Electrical Insulation |
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Insulation Kit Gasket G10, G11 & Phenolic Application Industries
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